Category Archives: Archival VCRs

Going to extra-ordinary lengths…

In mid-December, Chief Marketing Officer Ted Langdell drove 400 miles from Northern California to Los Angeles to pick up equipment for Zinspection that an Eastern US customer bought at an auction when a film and video company closed.

Ampex VR-7800
Ampex VR-7800 that Ken built a custom wooden top for when he refurbished this machine in the mid-2000s for a Los Angeles film and video restoration company

Among the five vintage video recorders was a late 1960s Ampex VR-7800 1″ VTR that Ken Zin had refurbished for the now-closed company ten or so years ago.

Colleague Al Sturm built an interface box to allow the VR-7800 to be used with a 1986-era digital time base corrector.

The Eastern customer needed the machine inspected, repaired to working condition if needed, and shipped to them ASAP.

VR-7800 Playback
Playback of a VR-7800 test recording after Zinspection and adjustments — with Textronix 1780R Test Set

Ken’s inspection revealed the machine to be working. He thoroughly cleaned, tested functions, made adjustments to improve the playback quality.

Once satisfied that the machine was ready to ship, Ken built a crate for safe shipping.

Ted and Ken crated the VTR, boxed up the associated TBC and interface.

VR-7800 ready to ship by FedEx Heavyweight Air

Here’s the ZinCrate with VR-7800, Ampex TBC-6 and custom interface box strapped on tope and ready to ship to our Eastern customer from the FedEx Heavyweight Air terminal in Sacramento

Ted worked with the customer’s logistics department to get the items shipped via FedEx Express Freight, and drove the items 90 miles from the Zin! VTRWorks lab in Magalia (near Paradise east of Chico) to Sacramento on Christmas Eve in time to make a plane for next day delivery.

The boxes were pallet-wrapped to the crate for safety and protection, and then strapped to the crate. “We wanted to make sure all three items arrived at the same time, so our customer could set up and go right to work,” Langdell says.

The customer got the machine the morning after Christmas, and was able to have a batch of tapes converted to files, QC’d and delivered to its customer before New Years Eve, which was the deadline for them to complete the job.

ZinFurbishing an Ampex AVR-2: What Ken found

Ken has been working on Ampex AVR-2 Serial #197, which began life as one of a pair of machines at KRBK-TV, Sacramento, California.

Seen here at time of pickup, this third-generation Ampex Quad is in need of some TLC, which it is getting now.

# 197 is undergoing a thorough ZinFurbishment.

Crazy waveforms from AVR-2 at first power-upThat’s designed to identify and correct problems that make “fun” vector and waveform paDSC_2303tterns like those seen here…

Leaky capacitor on AVR-2 board

The ZinFurbishment will replace quite a few capacitors, such as the one on this board that leaked, destroyed its lead and trace on the board,

 

Crispy connectors
Poorly crimped connectors heated up due to resistance, and got crispy.

It will also  fix “crispy” power connections such as on the rectifiers seen here, caused by poorly crimped connectors.

Ampex issued a field bulletin advising to solder directly to the lug on the rectifier or other part, such as transformers.

The system did power up, but there were quite a few power supply related issues to be addressed. 

Fuseholder added
A fuseholder was put in circuit with circuit breakers instead of fixing cause of breaker trips.

Apparently, previous owners or engineers chose to “band-aid” some faults rather than fix them… like put a fuse in circuit with a circuit breaker because what was found to be a poorly crimped connection wouldn’t support the current requirements of the circuit.

3M RF tap
3M RF tap for external TBC added to back of AVR-2. Will be removed

Rather than deal with a problem involving part of the TBC, a workaround involving a 3M dropout compensator RF tap was installed.

 

(Heads were being scratched while contemplating “Why’d they do THAT?”)

Broken wire on connector
Broken wire on connector caused transport problem dangerous to tape

A wire break found on one of the transport harness plugs was responsible for no rewind capability.

 

 

 

 

A lot of small and large things have been discovered and fixed as the process of problem finding, identification and elimination continues.

 

AVR-2 electronics cage
AVR-2 electronics cage needs a lot of air to keep things cool. Only three of the six muffin fans under the cage were installed. And only two worked.

Instead of the factory complement of six muffin fans under the machine blowing air up into the electronics chassis, only three were found, and one of those was frozen… didn’t move.

That means the heat generated by the electronics wasn’t being removed, and could be the cause of overheated components, malfunctions and shorter time between failures.

People wonder why the cost of bringing back VTRs and VCRs can be expensive. These things are why. It can be a very time-consuming process, and time is money.

The basic electronic and mechanical issues need to be addressed before any “fine tuning” and finishing work can be done.

Once those items are addressed, we can see what to do about cosmetics, like worn paint and button legends.

AVR-2 control panel

The good news includes two Ampex Extender Cards for the electronics chassis (needed to do adjustments where circuits on several cards interact) and an audio preamp extender.

The head spun up fine and has good life… as tested on another VTR.

All in all, we expect to see this AVR-2 transferring tape reliably very soon for new users.

Rental: Sony VP-7040 PAL, SECAM, NTSC 4.43 Multi-standard 3/4″ Umatic Player

Ken just advised that this Multi-standard Sony VP-7040 is Zinfurbished and ready to roll your PAL, SECAM and NTSC 4.43 tapes.

Sony VP-7040 020

It’s been:

  • Cleaned
  • New belts installed
  • Tape Path Lubricated
  • Cassette Loader Lubricated
  • Reel Tables shimmed to correct height
    • (Supports cassette reels in correct position, so no squwaking in FF or REW.)
  • Video head is like new! 
  • Updated signal system by replacing older style capacitors with New style
    • (Now very quiet signal and produces small vector dots)
    • Longer time before repairs
  • Quiet operation
  • Reliable

Old style capacitors replaced with new for better, quieter signal performance:

Sony VP-7040 014-CroppedSony VP-7040 023-Cropped

Playback of tape: NTSC 4.43 format:

Sony VP-7040 017

Closer look at the scopes:  NTSC 4.43 displayed on PAL 1781 R (to work with 4.43 chroma subcarrier.)

Sony VP-7040 027

Note the small size of the dots. That’s one benefit of the time consuming capacitor change.

(Vector scale turned down to avoid confusion with PAL dot boxes. Also, NTSC 4.43 has no setup.)

NTSC 4.43 picture displayed on multi-standard monitor:

Sony VP-7040 032-Cropped

New flutter idler and air damper for better tape performance:

Sony VP-7040 022

Zinfurbishing an Ampex AVR-3–An ongoing saga

Principal Engineer Ken Zin has been Zinfurbishing this Ampex AVR-3 in recent weeks.

IMG_7906

When first powered up, mechanical and electronic problems prevented the machine from operating properly.

Over time, Ken’s identified problems with power supplies, connections, small electronic parts, and the mechanical assemblies that are critical to safe and smooth operation.

Ken attributes many of the problems he has been finding to lack of maintenance or shortcuts taken by previous engineers or owners who wanted to run the machine without fixing problems.

After giving the power supply a good bath (yep, soap and water, a scrubbing, rinse and plenty of sunshine afterward), Ken discovered a bad solder joint on the +5 volt power connection:

AVR-3 Power supply connections with bad solder joint on +5 terminal.
AVR-3 Power supply connections with bad solder joint on +5 terminal.

Without the connections being clean, this bad connection might go unobserved, creating instability in systems connected to it.

More obvious is this rusting, leaky capacitor in the +5 volt power supply:

Rusty and leaky capacitor in AVR-3 +5 volt power supply
Rusty and leaky capacitor in AVR-3 +5 volt power supply

Large capacitors like this one are used in AC to DC conversion to reduce the ripple found on the DC lines.  When they leak, the chemicals can damage other parts of the equipment. There’s also an increasing potential for the capacitor to rupture or become a fire hazard.

Aside from the safety issues, the lack of clean and stable power can cause electronic instability or unwanted machine behavior, with poorer tape reproduction or tape safety.  Since 30-40 year old capacitors are often at end-of-life, its common practice to replace all of the power supply capacitors like this, instead of fix just one and wait for the others to cause problems tomorrow.

Ken discovered that air supply hoses to an important sub-system had been removed.  A new set of hoses was fitted and checked for leaks.

Tension arm rollers were found to be in bad condition.

AVR-3 Take up side tension arm
AVR-3 Take up side tension arm found to be worn and bent

They have bearings inside that were worn… to the point of being frozen. That caused wear on the surface that contacts that tape, resulting in drag that could have damaged tape, likely resulted in less than optimal picture quality, and ultimately wore down one part of the rollers.

When laid on a flat granite surface plate as a check, it is easy to spot the wear:  Light shines through where the roller’s not flat against the granite:

Worn end of tension arm roller revealed by flat granite surface and light shining under worn area
Light reveals excessive wear when this tension arm roller was placed on a flat granite surface

These tension arms are supposed to be aligned with the tape path—especially the tape guide rollers before and after each tension arm.  A check with a flat steel jig showed the arms were  significantly out of alignment.

See how the light shines through on the far side of this tension arm?

Bent AVR-3 tape tension arm revealed by light shining through where none should show.
Bent AVR-3 tape tension arm revealed by light shining through where none should show.

The flat steel plate is perfectly flat on both guide rollers to the right, however the tension arm is skewed (bent) to the right, allowing light to shine through the gap with the steel plate.

Here’s a video of the kind of damage that results from this type of mechanical problem.

Notice how the tape is wrinkling and is not flat when passing from the top roller to the tension arm, and then onto the bottom roller.

Damage to valuable videotapes from poorly maintained machines are  a potentially costly problem for users if tape owners demand compensation for harm and loss of content, or take business elsewhere.

Archives playing gems from their collections on such machines risk their most valuable assets.

Ken attributes the bending of the arms to continued use of the machine when there was something else wrong with the transport systems.  Possibly repeated jerking of the tape caused by an unstable servo system or other undiagnosed problem?

With the tension arms now back from being fixed at a machine shop (at some expense) Ken advises this AVR-3 is handling tape much smoother, especially when ramping down from a fast to a slow shuttle. He says the vector dots are smaller and more stable in Play mode.

Ken Zin tests an Ampex AVR-3 being Zinfurbished
Ken Zin tests an Ampex AVR-3 being Zinfurbished

Machines that haven’t been treated well over time can require sometimes significant amounts of time to track down the problems and fix them, especially when parts are not routinely available.  Time equals money, which adds to the cost of refurbishing equipment.

But the value in a Zinfurbishment like this is that the equipment can be brought up to a reference standard.  With continued routine maintenance, Zinfurbished VTRs will give years of smooth, safe and stable playback of high quality pictures and sound.

There’s more to be done on this AVR-3, and we’ll add to this post as the process progresses toward a clean-looking exterior, renewed systems providing safe tape handling with pictures and sound that meet or exceed factory specifications.

IVC 1-Inch Spoken, Zinfurbished, Rented and Sold Here!

IVC 820 waiting to be ZinFurbished
IVC 820 waiting to be ZinFurbished

This IVC-820-C and other IVC 1-Inch VTRs are available for rental or sale.

Zin! VTR Works has IVC 870 editors, IVC 825A, IVC 820-C NTSC, IVC XV-815 Wideband 1021/1049 Line 60Hz and IVC 816X Wideband 50Hz units available for Zinfurbishing, Rental and Sale.

Some of these machines were used at IVC for testing and creation of test materials.

IVC Parts and other information may also be available.

Principal Engineer Ken Zin has been factory-trained on these machines and issued certificates by the manufacturer:

  • IVC (International Video Corporation): 
    • 1972 800/700/600 Series Color Video Recorders

Contact us about IVC 1-Inch VTRs:  Zinfurbishment of your machines, Rental or Sale pricing of Zinfurbished IVC systems, or to find a new home for your IVC machine if you no longer have a use for it.

Please include your First and Last Name, City, State/Province, Country, Daytime Phone and E-mail address.

copy-copy-Zin-Logo-V6b-e1400747672578.png

Zin! VTR Works Zinspected machines are thoroughly inspected, cleaned, lubricated, tested for proper operation, essential wearing parts replaced as needed.

ZinFurbished machines may have additional parts replaced such as capacitors, bearings, belts, and additional adjustment made using Rohde and Schwarz analyzers to create a premium, Archival Quality VCR with the expectation of longer life, better results and less fussing over time.

ZinFurbished™ Sony VO-9850 3/4″ Umatic VCRs for Archival use

We’ve put the ZING! back into this

 VO-9850 3/4″ Umatic VCR

DSC_1592       INFO-SONY VO-9850-Ser-73954

We start with a high serial number machine. That means it’s newer, generally has less use and has the prospect of longer life. Then we ZinFurbish™ it to meet or exceed factory performance specifications.

Zinfurbished- for improved electronic and mechanical performance that supports  higher quality videotape archiving
for improved electronic and mechanical performance that supports higher quality videotape archiving

The machine was completely inspected before work started

Signal system capacitors were changed to tantalum capacitors:

  •  Longer life
  • Cleaner color
  • Better picture and sound

Drum and capstan motors capacitors changed:

  • Longer life, less chance of repair needed soon

Rubber parts replaced to fix problems or keep them from happening:

  • New pinch roller assembly installed and adjusted
    • Helps prevent tape sliding and damage
  • New Fast Forward/Rewind idler drive wheel:
    • Better tape handling, quieter
  • New belts:
    • Fast fwd/rewind, cassette elevator, and threading ring
      • Assures correct operation
      • Lessens damage potential
      • Less chance of early replacement needed

Cassette elevator inspected, lubricated and adjusted

Reel Spindles lubricated and adjusted for proper height:

  • Level spindles reduces risk of damage to tape edges
  • More stable playback: reels inside cassette don’t rub on cassette
  • Quieter in wind mode!  Less chance of “nails on chalkboard” and possible damage to tape

New cushions for control panel push buttons so they don’t stick in “pushed” mode, causing operation errors

ZinFan assembly for Sony VO-9800 series Umatic VCRs

ZinFan™ assembly added for cooling, especially needed in racked operation where there’s little or no vertical space for air circulation.

  • Longer life for components
  • Longer time between major maintenance
  • Lower long-term operating cost
  • Less Downtime
  • More productivity

Power supply ripple measured:  Evidence of clean power, good capacitors filtering AC, reliable operation, stable performance:

  • +12 volts signal system:17 mv rms
  • +12 volts system:    3 mv rms
  • +7 volts logic: 20.5 mv rms

OPTIONS INSTALLED:

  • Sony BKU-704 SMPTE Time Code Reader

Sony VO-9850 Ser. 73954 Checked and repaired by Kenneth Zin  Sept. 01, 2013

 Available for immediate sale. Call or e-mail for price

Additional machines available.

Contact Ted Langdell for details

(530) 301-2931     ted@ZinVTRWorks.com